Anduril Industries is a defense technology company with a mission to transform U.S. and allied military capabilities with advanced technology.
Anduril is seeking a Tooling Engineer to join the Manufacturing Engineering team at Arsenal-1 in Ashville, Ohio. The Tooling Engineer is responsible for designing, developing, and maintaining the tooling, fixtures, and jigs required to support large scale sub-assembly production.
Responsibilities
- Design and develop assembly tooling, fixtures, jigs, drill guides, holding fixtures, and handling equipment for aircraft sub-assembly operations using 3D CAD (NX)
- Perform tolerance analysis and GD&T stack-ups to ensure tooling meets positional accuracy and interchangeability requirements for airframe structures
- Create detailed tooling drawings, specifications, and bills of material for internal fabrication or vendor procurement
- Support first article tooling prove-out on the production floor, iterating on designs based on technician feedback and build results
- Develop and maintain tooling maintenance schedules, calibration requirements, and inspection procedures to ensure tooling remains within tolerance throughout its service life
- Collaborate with manufacturing engineers to identify tooling needs driven by new product introductions, design changes, or process improvements
- Perform root cause analysis on tooling-related quality issues and implement corrective actions , including rework, redesign, or replacement of worn or underperforming tools
- Work with external tooling vendors to source, quote, and qualify outsourced tooling , including on-site acceptance testing and first article inspection
- Support Design for Manufacturability (DFM) reviews by providing tooling feasibility input and recommending design features that simplify fixturing and reduce assembly complexity
- Develop and document standard tooling design practices, reusable modular fixture concepts, and lessons learned to accelerate future tooling development cycles
- Support production rate ramp by identifying tooling bottlenecks and designing duplicate, multi-station, or quick-change tooling solutions to increase throughput
- Manage tooling inventory, tracking, and storage , ensuring tools are available, identifiable, and in serviceable condition when needed on the line
Required Qualifications
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Aerospace Engineering, or a related field
- 5+ years of experience in tooling design and development for aerospace or defense manufacturing , aircraft assembly tooling strongly preferred
- Proficiency in 3D CAD software (NX, SolidWorks, or CATIA) and 2D drafting for tooling drawings
- Strong understanding of GD&T principles and tolerance stack-up analysis as applied to assembly tooling and airframe structures
- Experience with metallic tooling materials (aluminum, steel, Invar) and an understanding of material selection trade-offs for fixture design
- Hands-on experience proving out tooling on a production floor and iterating designs based on build feedback
- Ability to read and interpret aircraft engineering drawings, specifications, and assembly procedures
- Familiarity with aerospace quality standards (AS9100, AWS D17.1) and configuration management practices
- Eligible to obtain and maintain an active U.S. Secret security clearance
Preferred Qualifications
- Experience with composite tooling (layup mandrels, cure tooling, trim fixtures) in addition to metallic assembly tooling
- Knowledge of laser tracker, CMM, or photogrammetry-based metrology systems for tooling verification and alignment
- Experience designing tooling for automated drilling, fastening, or robotic assembly systems
- Familiarity with FEA for structural and thermal analysis of tooling under load or cure cycle conditions
- Experience with additive manufacturing (3D printing) for prototype tooling, soft tooling, or production aids
- Prior experience in a rate production environment supporting production ramp from low-rate to full-rate
- PLM/PDM experience (Teamcenter, Windchill) for tooling configuration and revision control
- Hands-on fabrication skills , machining, welding, or sheet metal work , that inform practical tooling design
